NDT

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NDT

Vane Partners NDT team have considerable expertise in NDT, equipment and component testing to support a network of industries; including construction, oil and gas, marine and structural steel sectors. Our highly qualified and experienced personnel ensure that we work to the highest attainable standards.

Our NDT services include

  • Ultrasonic inspection is a non-destructive test method that uses sound waves to detect cracks, weld grooves, fractures and defects in parts and materials. Electronic transducers transmit high-frequency sound waves to a material, these sound waves bounce back crystal-clear images, which reveal key characteristics about a materials properties.
  • Magnetic particle inspection(MPI) is a non-destructive testing (NDT) method used to check for surface and sub-surface discontinuities and defects. This method is used to test welds, castings, and forgings for defects; however, it can only be used on ferromagnetic metals, such as iron, nickel or cobalt and some of their alloys.
  • Liquid penetrant inspection is a widely applied inspection method used to locate surface-breaking defects in all non-porous materials (metals, plastics, or ceramics). The penetrant may be applied to all non-ferrous materials and ferrous materials, although for ferrous components magnetic-particle inspection is often used instead for its subsurface detection capability.
  • Eddy current techniques are commonly used for the non-destructive (NDT) examination to detect surface and near surface defects of a large variety of metallic structures, including heat exchanger tubes, aircraft fuselage, and aircraft structural components.
  • Visual inspection is a surface inspection technique that is typically the first step of the examination process. Visual inspection can be used to inspect a variety of product forms including castings, forgings, machined components and weldments.
  • Radiographic Testing (RT); this kind of NDT uses either x-rays or gamma rays to examine the internal structure of manufactured components identifying any flaws or defects.

In Radiography Testing the test-part is placed between the radiation source and film (or detector). The material density and thickness differences of the test-part will attenuate (i.e. reduce) the penetrating radiation through interaction processes involving scattering and/or absorption. The differences in absorption are then recorded on film(s) or through an electronic means. In industrial radiography there are several imaging methods available, techniques to display the final image, i.e. Film Radiography, Real Time Radiography (RTR), Computed Tomography (CT), Digital Radiography (DR), and Computed Radiography (CR).

There are two different radioactive sources available for industrial use; X-ray and Gamma-ray. These radiation sources use higher energy level, i.e. shorter wavelength, versions of the electromagnetic waves. Because of the radioactivity involved in radiography testing, it is of paramount importance to ensure that the Local Rules is strictly adhered during operation.

Computed Tomography (CT) is one of the lab based advanced NDT methods that TWI offers to industry. CT is a radiographic based technique that provides both cross-sectional and 3D volume images of the object under inspection. These images allow the internal structure of the test object to be inspected without the inherent superimposition associated with 2D radiography. This feature allows detailed analysis of the internal structure of a wide range of components.

Our Partners

General Knowledge Base

Vane Partners NDT team have considerable expertise in NDT, equipment and component testing to support a network of industries; including construction, oil and gas, marine and structural steel sectors. Our highly qualified and experienced personnel ensure that we work to the highest attainable standards.

Our NDT services include

  • Ultrasonic inspection is a non-destructive test method that uses sound waves to detect cracks, weld grooves, fractures and defects in parts and materials. Electronic transducers transmit high-frequency sound waves to a material, these sound waves bounce back crystal-clear images, which reveal key characteristics about a materials properties.
  • Magnetic particle inspection(MPI) is a non-destructive testing (NDT) method used to check for surface and sub-surface discontinuities and defects. This method is used to test welds, castings, and forgings for defects; however, it can only be used on ferromagnetic metals, such as iron, nickel or cobalt and some of their alloys.
  • Liquid penetrant inspection is a widely applied inspection method used to locate surface-breaking defects in all non-porous materials (metals, plastics, or ceramics). The penetrant may be applied to all non-ferrous materials and ferrous materials, although for ferrous components magnetic-particle inspection is often used instead for its subsurface detection capability.
  • Eddy current techniques are commonly used for the non-destructive (NDT) examination to detect surface and near surface defects of a large variety of metallic structures, including heat exchanger tubes, aircraft fuselage, and aircraft structural components.
  • Visual inspection is a surface inspection technique that is typically the first step of the examination process. Visual inspection can be used to inspect a variety of product forms including castings, forgings, machined components and weldments.
  • Radiographic Testing (RT); this kind of NDT uses either x-rays or gamma rays to examine the internal structure of manufactured components identifying any flaws or defects.

In Radiography Testing the test-part is placed between the radiation source and film (or detector). The material density and thickness differences of the test-part will attenuate (i.e. reduce) the penetrating radiation through interaction processes involving scattering and/or absorption. The differences in absorption are then recorded on film(s) or through an electronic means. In industrial radiography there are several imaging methods available, techniques to display the final image, i.e. Film Radiography, Real Time Radiography (RTR), Computed Tomography (CT), Digital Radiography (DR), and Computed Radiography (CR).

There are two different radioactive sources available for industrial use; X-ray and Gamma-ray. These radiation sources use higher energy level, i.e. shorter wavelength, versions of the electromagnetic waves. Because of the radioactivity involved in radiography testing, it is of paramount importance to ensure that the Local Rules is strictly adhered during operation.

Wind-turbine, offshore, worker, climbing, high up, boat, sea

With our rope access service, we do installation, drop objects, bolting, maintenance and painting at height. Our Rope Access Technician (L111, L11 & L 1) use ropes and associated equipment to gain access to and from the work position, and to be supported there.

The advantage of using rope access methods mainly lies in the safety and speed with which workers can get to or from difficult locations in order to carry out their work, often with minimal impact on other operations, surrounding areas and the environment. Another major benefit is the reduction of the combination of the total man-hours and perceived level of risk for a particular task (man-at-risk hours) when compared with other means of access and their associated risks and costs.

The primary objective when using rope access methods is to carry out the work efficiently, with minimal accidents, incidents or dangerous occurrences. In order to ensure a safe system of work is maintained at all times, whilst avoiding damage to property or harm to the environment, careful planning and documented risk assessments are undertaken for each operation.

Our ultra/high-pressure water jetting services can help you get rid of the grease, mud, sludge, sand, cement and debris from your drill pipes, casings, tubings, process or production lines or drain line. With our ultra-high pressure water jetting service, we can also remove silicon insulations from your subsea and production equipment like risers. We also do internal coating of your pipes after water jetting to avoid oxidation.

We offer full-service pressure relief and safety valve repair for air, steam, and liquid service, both in the shop and in the field. We use only original parts and guarantee to return your valve to like-new or better condition,

so you have total assurance that your valves will work properly. Either at your site or offsite, our highly experienced technicians and engineers are readily available to solve any problem affecting our valves and pumps.

Anyone can sell you a new valve, but it takes a service organization to tell you when new isn't necessary.
We operate 6 days in a week and 9 hours a day and so your valves do not need to stay long in our facility.

With Vane Partners Ltd, you stand to enjoy the following benefits:

  • Save up to 50% on valve and pump repair - Repairing a valve or pump to like-new condition costs roughly half of purchasing a new one.
  • Enjoy 3 to 6 months guarantee - we offer a 3 or 6 months guarantee on all valve and pump repair services depending on the age of the equipment.
  • We buy only the parts you need. With our-PRO valve diagnostic tool, we can determine exactly what the problem is and sell you only the parts you need, not a recommended spares list.

Our team of scaffolding technicians are not only highly skilled and meticulous, but also professional in their conduct at all times. We believe in giving each and every customer the very highest levels of safety, workmanship and customer care whilst keeping our rates amongst the most competitive in the industry. At VPL, we pride ourselves on providing dependable scaffolding systems that are manufactured using heavy-duty materials to meet the industry's high safety standards. We provide scaffolding rentals or scaffold erection services to a number of different industries including power plants, refineries, petroleum chemicals, and manufacturing. Our scaffold rental services are flexible: we can deliver all the necessary materials to your job site and you can assemble the scaffolding; or we can deliver, assemble, and dismantle the scaffolding for you. Our scaffolding services can also be combined with any of our other services such as blasting, painting, calibration of valves and gages in order to minimize your contract management requirements. We carry thousands of tons of cup-lock scaffolding that are constructed in all different styles including.

  • Hanging scaffoldsproperties.
  • Internal boiler scaffolds
  • External boiler scaffolds
  • Pre-engineered systems for large or complex projects

VPL specializes in design, supply, installation, and maintenance of different fire alarm system that would give maximum protection to your facilities and assets in accordance with UL and EN standards such as NFPA72. This stems from our competence in choosing appropriate control panels, smoke detectors, heat detectors, point gas detectors, open path gas detectors and linear heat detectors or aspiratory systems for reliable and instantaneous detection of fire and gas incidents and for quick notification to occupants as necessary. We calibrate all types of gas detectors and portable gas monitors, as well as maintain these critical devices as required. Our fire and gas design extend to cause and effect matrix development and detector mapping.

Major design deliverables include, but not limited to, the following:

  • Detectors Layout Plan
  • Detectors Mapping and Zoning
  • Cause and Effect Chart
  • ESD System Design
  • Panel Layout Design
  • Design Documentation
  • System Procurement
  • Onsite Installation
  • System Configuration & Commissioning
  • As-built Documentation

Vane Partners undertake major electrical installation and maintenance services such MV/LV Transformer Installations, Transformer oil regeneration, Dissolved Gas Analysis, Hot Oil Vacuum Filling, Bushing Replacement, Oil quality sampling and recommendations, Electrical Installations and Maintenance; Power generation Units; Medium Voltage Panels; Low Voltage Switchboards; Electrical Machines; Switchgears; UPS system Battery banks; Direct current distribution Systems; Relay protection systems; Review of Load schedule for plant Unit and PMCC (develop single line drawings); Cable Tray Installations; MV/LV Cable Laying; Electrical Testing such as Primary Injection; Secondary Injection; Trip Unit Repairs and Calibration; Solid State Retrofits; Circuit Breaker Timing; Transformer Winding Resistance; Transformer Turns Ratio; Insulating Fluid Analysis; Instrument Transformer Tests; Protective Relay Calibration; AC and DC High Potential Testing; Protective Relay Testing and Calibration; Power Factor Testing; Cable Testing; Functional Testing of Switchgear Components; Verify Relay and Circuit Breaker Settings per Coordination Study; Circuit Breaker Testing; Isolation Panel Testing.

Earthing & Lightning Protection Systems: Vane Partners offers full earthing/lightning protection systems in accordance with IEC62305 provisions. These include Grounding mast installations; Supply and installation of lightning arrestor 

WATER JETTING EQUIPMENT & ACCESSORIES

Vane Partners Ltd is an authorized distributor and agent of PTC high pressure jetting equipment accessories. We do not just sell water jetting equipment and accessories; we identify your needs, suggest solutions and sell the right product that will solve your water jetting needs. We have different kinds of water jetting machines for different applications; ranging from industrial site cleaning, ship/rig deck and hull cleaning, wall demolition, boiler and heat exchanger tube cleaning etc.

Both locally and internationally we pride ourselves of extensive reach and contacts of makers of quality products which are required in the energy, marine and construction industries. We understand the importance of timely and rightful procurement service and so our procurement team is trained to adhere to clients specifications in the most economic sense.

What we supply

We represent world leading manufacturers of some products and so we are well positioned to source, finance, procure and supply good quality products on your behalf. These products are

  • Ultra High Pressure machine Pumps, Hoses, Self-Rotary Nozzles, Foot-pedals, etc
  • Low to High Pressure Hydro cleaning machine (800 bar, 1000 bar, 1,500 bar, 2,800 bar with different flow rates
  • Steam blowers and suction machine and accessories
  • Air compressor, Chart recorders and Pressure pumps
  • Valves, actuators, gauges, pneumatic fluid pumps
  • Abrasive grit, paints, fluids, and other aerosols
  • Load Moment Indicator (LMI), Safe Monitoring and alarm System
  • Lifting gears (shackles, wire rope, wobbling slings, belts) and various non-rotary ropes for crane
  • DNV and ISO certified offshore container and baskets
  • Personnel Protective Equipment (PPE), coveralls, respiratory system, gas detectors, etc

Pressure testing is an engineering procedure to determine the safe operating range of any sealed containment system, such as a pipeline or fuel tank. At Vane Partners Ltd, we maintain a test facility to generate and contain pressures up to 30,000 psi. We can pressure test your equipment with either water or air as medium.

Vane Partners is capable of doing variety of testing services, such as hydro test, proof testing, leak testing and burst testing. We also offer small sample low-cycle fatigue tests to 10,000 psi.

To find out more about the equipment and pressure testing capabilities we offer, please click the links below:

  • Pneumatic Pressure Testing
  • Hydrostatic Pressure Testing
  • Low-Cycle Fatigue Testing
  • Burst Testing
  • Proof Testing
  • Pressure Testing Equipment

Many companies trust Vane Partners Ltd with their pressure testing needs because we have the proper knowledge and substantial experience to go along with the high pressure capability aspect. Here at Vane Partners Ltd, we strive to provide you with the best solution, please contact us with any questions you may have on any of our pressure testing services.

Do you want to get rid of the grease, mud, sludge, sand, cement and debris from your drill pipes, casings, tubings, process or production lines or drain line? Our ultra/high-pressure water jetting services can help you to achieve that. With our ultra-high pressure water jetting service, we can also remove silicon insulations from your subsea and production equipment like risers. We also do internal coating of your pipes after water jetting to avoid oxidation.

Services included:

  • Hydro and Leak Test and certification
  • Water Jetting or flushing of process line
  • HP & UHP Cleaning and Coating: Our capability in this scope covers but not limited to of cleaning of OD/ID of dill pipes, risers and tanks.

Vane Partners Ltd was established with the goal of becoming the premier blasting and coating systems applicator in Nigeria. With over a decade of service, we continue to dedicate ourselves to the highest level of quality which people have come to know. Ranging from corrosion control on gas plants, storage tanks, pipelines and subsea equipment, we have demonstrated very strong capability in the power, construction and energy sectors. Our project management systems ensure all work performed by Vane Partners meets and exceeds your expectations. Our skilled personnel offers this service at our facilities, and can also mobilize to any site worldwide. We are good at identifying the right causative agent of corrosion on your asset and also apply the right paint or preservative coating chemical.

We do

  • Grit blasting and Painting
  • Hydro blasting and painting
  • Corrosion analysis, management and control
  • Design, welding and fabrication
  • Mechanical Works

Vane Partners offer instrument calibration services in accordance with ISO 17025 provisions. We have competent personnel trained for onsite and laboratory calibrations in-line with local and international standards and requirements. Our expertise in calibration extends to meteorological instruments such as pressure, temperature, electrical, force, dimensional, and major field instruments.

In Calibration, we cover

  • Pressure Instruments
    • Pressure Gauges
    • DP Gauges
    • Pressure Transmitters
    • DP Transmitters
    • Pressure Chart Recorders
    • Pressure Safety Valves
    • Relief Valves
    • Control Valves, etc
  • Temperature Instruments
    • Temp. Gauges
    • Thermometers
    • RTD Temperature
    • Temp. Chart Recorders
    • DP Transmitters
    • Temperature Sensors, etc
  • Pressure Instruments
    • Pressure
    • Gauges
    • DP Gauges
    • Pressure Transmitters
    • DP Transmitters
    • Pressure Chart Recorders
    • Pressure Safety Valves
    • Relief Valves
    • Control Valves, etc
  • Dimensional Tools
    • Pressure
    • Gauges
    • DP Gauges
    • Pressure Transmitters
    • DP Transmitters
    • Pressure Chart Recorders
    • Pressure Safety Valves
    • Relief Valves
    • Control Valves, etc

Flow Metering

Vane Partners has competence to calibrate sundry flow meters and proving systems in accordance with API standards and DPR Regulations. Our flow meter calibration activities include but not limited to the following:

  • Certification of LACT Units
  • Calibration and Certification of Bi-directional Prover Loops
  • Calibration and Certification of Small Volume (Compact) Provers
  • Calibration and Certification of Prover Tanks
  • Maintenance and Calibration of Positive Displacement (PD) Meters
  • Ultrasonic Meters
  • Coriolis Meters
  • Certification of Autosamplers
  • Tank Gauging and Calibrations, etc
FORCE & TORQUE INSTRUMENTS: Balance / Scales, Load Cell, Spring Balance, Dead Weight Tester Weights, Single Weights, Weight Sets, Torque Analyser, Torque Wrench.
DIMENSIONAL TOOLS: Micrometer Screw Gauges, Vernier Calipers, Measuring Tapes, Diameter Tapes, Feeler Gauges, etc.
ELECTRICAL & ELECTRONICS INSTRUMENTS: Ammeters, Voltmeters, Multimeters, Process Meters, Decade Resistance Boxes, Loop Calibrators, Insulation Tester, LCR Meter, Loop Tester, Low Ohm Meter, PAT Tester, Power Analyzer, Power Meter, etc

Our asset refurbishment and maintenance services include surface chemical tank cleaning, underground chemical tank cleaning, internal and external blasting and painting of tanks, pipeline flushing / hydro wetting and coating, blasting and painting of pipeline OD, OCTG hydro cleaning and coating, riser blasting and painting; blasting and painting of offshore platforms and equipment. We also carry out repair, blasting and painting of pressure valves, actuators valves, manifolds; repair pneumatic pumps.

Clients We Serve

We proudly serve a diverse range of customers, providing tailored solutions to meet the unique needs of each industry.

©2014. Vanepartners All Rights Reserved.

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